FOIL RACING
Key Features
Tech and Shape: Proven World Cup winning shapes now built with 100% full custom CNC technology.
Full Custom D/LAB Technology: The FULL CUSTOM D/LAB TECHNOLOGY offers the feel of the most high-end custom-made boards but with a tested and proven shape.
2 Step Cut-Outs: The 2 STEP CUT-OUTS reduce the wetted surface for more control and increased speed.
Tech Features
Duotone Pro Pads incl. Wedge: All sizes feature an additional pad wedge between the rear straps, raising the toe area to allow harder pushes and make the board fly. The heat-pressed diamond grooving pattern protects the EVA against abrasion and provides outstanding grip.
Duotone Premium Strap: High-quality closed-cell neoprene for maximum longevity. The black Lycra coating guarantees both comfort and durability. Straps include measurement markings so you can quickly set up and replicate your individual size.
Board-Specific Attachments:
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World Cup boards: Equipped with double-screw plugs for zero twist and the most direct connection.
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Other boards: Equipped with single-screw plugs for faster repositioning of straps and added comfort with a touch of “give.”
FULL CUSTOM CNC Technology (D/LAB):
Identical to the construction of high-end custom boards. Instead of mould shaping, each EPS foam block is CNC-milled for maximum precision and reduced weight.
This “Single Process Technology” means every step is done individually (e.g., vacuum-bagging top and bottom PVC shields separately), resulting in the industry’s best weight-to-strength ratio.
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Variable PVC thickness for stress areas → lighter yet stronger.
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Over 60 parts per D/LAB board (20% more than Premium Sandwich Construction).
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High-end composite materials: high-strength + high-modulus carbon fibres (as used in aircraft, Formula One, and Duotone Platinum SLS masts).
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Innegra fibre → incredible ding resistance, tensile strength like Kevlar but stiffer, best at preventing dents.
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Exclusive S-glass fibre with higher silica → 10–20% stiffer.
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DUOTONE SENTEX® resin with silicon nano-spheres → reduces weight further without sacrificing durability.
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Discipline-specific layups:
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Racing boards (Falcon D/LAB): Maximum stiffness with super high carbon content.
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Wave boards (Grip D/LAB): More Innegra + S-Glass for flex and strength; unidirectional carbon adds spring-back for acceleration.
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Every size has its own individual layup for maximum customisation.
Result: D/LAB boards are up to 500g lighter than SLS boards and up to 1kg lighter than other semi-custom boards, rivaling even the lightest custom builds — all while staying durable. LIGHT DONE RIGHT.
Deck Shape: Flatter deck shape for a comfortable stance and maximum control during jibes. Recessed mast track lowers the rig connection, boosting control and aerodynamics by “closing the gap.”
Outline (Range-Specific Aspect Ratio):
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Smaller boards = higher aspect ratio → maximum control and reduced wetted surface for top speed.
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Larger boards = lower aspect ratio → maximum acceleration at lower speeds.
Rail Shape: Ergonomic rails for maximum grip in jibes and 100% power transfer. Harder rails underfoot allow maximum drive onto the fin for lift and speed.
Rocker Line: Developed over decades for top speeds in all conditions with maximum control.
Bottom Shape:
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Flying V-Shape: Increased V in front of mast track and tail makes the board ride high and loose, improves control, and allows varied jibing radii.
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2 Step Cut-Outs: Reduce wetted surface, allow a wider tail, and (combined with further outboard rear strap positions) let the rider load more power for speed and control.
FULL CUSTOM D/LAB Technology (repeat tech block): (Applies across board range, so often repeated in official copy — safe to keep for SEO but could be shortened if needed.)
Tech Spec
| BOARD | FALCON_FIN D/LAB 90 | FALCON_FIN D/LAB 99 | FALCON_FIN D/LAB 107 | FALCON_FIN D/LAB 116 | FALCON_FIN D/LAB 130 | FALCON_FIN D/LAB 140 |
| VOLUME (L) | 90 | 99 | 107 | 116 | 130 | 140 |
| WIDTH (CM) | 60 | 63 | 68.5 | 71.5 | 80 | 85 |
| LENGTH (CM) | 233 | 233 | 233 | 230 | 228 | 228 |
| TECHNOLOGY | CUSTOM CNC SANDWICH | CUSTOM CNC SANDWICH | CUSTOM CNC SANDWICH | CUSTOM CNC SANDWICH | CUSTOM CNC SANDWICH | CUSTOM CNC SANDWICH |
| WEIGHT (KG) (+/-5%) | 5.95 | 6.35 | 6.55 | 6.70 | 7.30 | 7.40 |
| FITTINGS | Short Tuttle Box - no fin | 4 x Premium Strap | Short Tuttle Box - no fin | 4 x Premium Strap | Medium Tuttle Box - no fin | 4 x Premium Strap | Medium Tuttle Box - no fin | 4 x Premium Strap | Deep Tuttle Box - no fin | 4 x Premium Strap | Deep Tuttle Box - no fin | 4 x Premium Strap |
| MAX. SAIL SIZE SLALOM (M²) | 6.2 | 7.2 | 8.4 | 8.8 | 9.0 | 10.0 |
| MAX. SAIL SIZE LIGHT WIND SPEED (M²) | 7.4 | 7.8 | - | - | - | - |
| BEST MATCHING ION BOARDBAG* | Windsurf Core 235x61 | Windsurf Core 240x66,5 | Windsurf Core Stubby 235x70 | Windsurf Core 245x73 | Windsurf Core 255x85 | Windsurf Core 255x85 |
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